Aseptic filling - semi-automatic handling

Semi-automatic filling systems

Overview

通过xFeed 15/20

FF15 is a rotary vial/bottle handling system designed for use with Flexicon’s filling systems. It can deliver up to 2,000 fills per hour. At the same time FF15 provides a consistent production quality that is unobtainable when using a manual or semi-automatic system. Even unstable vials/bottles can be filled by FF15 as the speed by which the vials/bottles are presented at the filling needle is fully adjustable. Liquids can be filled automatically in volumes from 0.0034 fl oz (0.1 ml) to approximately 3.38 fl oz (100 ml).

FlexFeed 20 (FF20)是一个模块化的automati的一部分c filling system for bottle/vials sizes from 0.47 inch (12 mm) up to 3.07 inch (78 mm) in diameter delivering maximum process flexibility. Used in conjunction with a Flexicon peristaltic filler liquids can be filled very accurately in volumes from micro volumes to more than 16.91 fl oz (500 ml). The FF20 can be set-up in less than two minutes, with no tools, format parts or special skills required. The system is very easy to use thanks to an intuitive, icon-based HMI. With the HMI being on the front of the unit, settings can easily be adjusted and at the same time the risk of operators contaminating open bottles is prevented.

The speed at which the vials/bottles are presented at the filling needle in a FlexFeed15 or FlexFeed20 is fully adjustable, allowing lightweight vials or bottles to be filled.

Used in conjunction with a Flexicon peristaltic filler and one of our crimp or screw capping machines, the FlexFeed15 or FlexFeed20 provides a simple and very flexible means of production and customers can achieve a fast return on investment.

As the need for more automation grows, Flexicon’s product line meets the needs of flexible filling of small batches in R&D, contract filling and diagnostics operations, where there are many different sizes of bottles or vials.

Depending on the space available at the customer’s site and the desired flow of bottles, the FlexFeed15 can be supplied in three different configurations. - a front infeed tray, a side infeed tray or without an infeed tray. Each option has its own part number, stated in the brochure. On the FlexFeed20, the infeed tray for bottles/vials can be moved from the front to the side of the system.

Features and benefits

  • Ideal for filling in laminar air flow or in bio-safety cabinets
  • 通过xFeed15 - Ø0.55 inch (12 mm) - Ø1.89 inch (48 mm) bottles
  • 通过xFeed20 - Ø0.47 inch (12 mm) to Ø3.07 inch (78 mm) bottles or vials
  • Fast changeover without use of tools or format parts
  • Protects operators against repetitive strain injuries
  • Excellent filling accuracy with peristaltic filler
  • Capacity up to 2,000 bottles per hour
  • Fast return on investment

Technical summary

Capacity 2000 units/hour
Max. bottle/vial diameter 78 mm
Max. bottle/vial height 185 mm

Technical Summary table lists features available within the range. See ‘Technical specifications’ tab for model specific information.

Specifications

Technical specifications

通过xFeed 15 通过xFeed 20
Ingress rating IP31 IP32
Capacity 2000 units/hour 2000 units/hour
Power supply 110/230 VAC, 50/60 Hz 110/230 VAC, 50/60 Hz
Power consumption 100 W 100 W
空气供给 Clean and dry air at 6 bar Clean and dry air at 6 bar
Weight 30 kg 38 kg
Accessories Holders suitable for all sizes of Flexicon filling nozzles. Mains cable for peristaltic filler (PF7 of PF22). Wire for activating Flexicon peristaltic filler (PF7 or PF22). Holders suitable for all sizes of Flexicon filling nozzles. Mains cable for peristaltic filler (PF7 of PF22). Wire for activating Flexicon peristaltic filler (PF7 or PF22).
Max. bottle/vial diameter 48 mm 78 mm
Max. bottle/vial height 185 mm

通过xFeed 15 dimensions

通过xFeed 20 dimensions

Materials of construction

Material Anodized aluminum, Polyacetal, Stainless steel AISI 304

Literature

Brochures

  1. 通过xFeed 15 (EN).pdf
    PDF - 537.7kb
  2. Bioprocessing (EN).pdf
    PDF - 3.5mb
  3. 通过xFeed 20 (EN).pdf
    PDF - 1.4mb

Datasheet

    Manuals

    1. 通过xicon FF20 manual (EN).pdf
      PDF - 3.9mb

    Recommended Products

    1. Table top screw capping machines

      Table top screw capping machines

      High quality screw capping for bottles or vials. Reduce risk of repetitive strain injuries. Adjustable torque.

      Aseptic filling - capping machines

    2. Table top crimp capping machines

      Table top crimp capping machines

      High quality crimp capping for bottles or vials. Prevent repetitive strain injuries. Fast changeover.

      Aseptic filling - capping machines

    3. Accusil tubing

      Accusil tubing

      Tubing for accurate filling with excellent dispensing accuracy ± 0.5 %. Eight sizes available.

      Single-use assemblies

    4. PF7/PF7+ table top filler

      PF7/PF7+ table top filler

      Tabletop aseptic filling machine for <0.2 ml to >250 ml. Accuracy of ±0.5 % on most volumes prevents costly overfilling.

      Aseptic filling - benchtop fillers

    5. PF22

      PF22

      Tabletop aseptic filling machine for <0.17 fl oz (5 ml) to >169.07 fl oz (5000 ml). Accuracy of ±0.5 % on most volumes prevents costly overfilling.

      Aseptic filling - benchtop fillers

    6. 520Di dispensing pumps

      520Di dispensing pumps

      Dispensing pump for flow rates to 55 GPH (3.5 L/min) and pressures up to 60 psi (4 bar).

      Aseptic filling - benchtop fillers

    Related Products

    1. 通过xFeed 30

      通过xFeed 30

      Highly flexible solution for filling and capping of bottles. Handles screw, pipette or other caps with a special shape.

      Aseptic filling - semi-automatic handling

    Our specialists are here to help you succeed.

    To order a product or ask a question

    Contact our experts